DESIGN TECHNOLOGY

 
AUTOMATED OPTICAL INSPECTION
Why consider AOI
The need for inspection exists in most manufacturing processes, especially in the automotive industry where tough quality and safety standards apply. What is needed is a reliable AOI system that provides maximum inspection coverage and measured feedback to the process. INTERFACE is able to use this knowledge to deliver the right AOI solution for today's ever-demanding market.

PZT Attach Tolerance
– Tolerance +/- 0.001 inch
– Cpk 1.33
– Pull Strength min 40 g
– Size : .681 x .429 x .762 (mm)

 

AUTOMOTIVE CONNECTOR ASSEMBLY

Cycle time: 3.0~11.0 Sec./pc.
Product: Connector
Technical info:

  • Component Assembly such as Retainer, Slider, Seal, and Cap
  • Retainer height check
  • Seal insert condition by camera inspection
  • Slider insert condition by the vision sensor
  • Laser marking on Housing
  • Loading to the plastic tray

MAGNETIC CONTACTOR PARTS WELDING SOLUTIONS

Cycle time:  3.0~5.0 Sec./pc.
Product: Easy Pack Sub Assembly    
GV2 Thermal Assembly and Coil

Technical info :
  • Auto Weld and Assembly
  • Walking Beam + Weld Unit
  • Insert Pin + length check
  • Coil bending
  • Height check after welding
  • Parts supply by Tray magazine
  • Parts supply by bowl feeder


VERTICAL CARTONER MACHINE

Cycle time:   1.8 Sec./pc.
Product: Spark Plugs Box

Technical info:
  • Support Box Size: W24.0 x L21.3 x H84.0
  • Auto Loading the unfold box and opening
  • Check and confirm the property of box by the sensor
  • Ensure product loading into the box by the sensor
  • Auto Unloading product

AUTOMOTIVE PULLEY INSPECTION MACHINE

Cycle time:   12.0 Sec./pc.
Product: Pulley

Technical info:
  • Models confirm by the camera (118 models)
  • Wing Runout
  • Outer and Inner diameters concentricity
  • Face Runout, Concave and plate height measurement
  • Alignment measurement
  • Bearing seal color check and plate tricônes measurement
  • Ink Jet marking
  • Achieved GR&R less than 20% 

PIN INSERT and CORE ASSEMBLY LINE

Cycle time:   28.0 Sec./pc.
Product: Stator

Technical info :
  • Bobbin supply by single track bowl feeder
  • Insert Pin to Bobbin
  • T core supply by dual track bowl feeder
  • Insert T core to coiled Bobbin
  • C core supply by single track bowl feeder
  • Insert and press T core to C core by indexer
  • Unloading to belt conveyor

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